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NITRON NEWS
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21/11/08 |
BBC Top Gear
choose Nitron suspension for their Avantime |

Tune in to the BBC's Top Gear programme this Sunday evening
to witness a rather unlikely recipient of a Nitron suspension
kit! The concept of the feature is to take a regular family car
and modify it to be quicker than a Mitsubishi EVO X around the
Top Gear test track, but at a fraction of the cost of the £30k
EVO.

The unveiling |
Top Gear's car of choice then; the opinion dividing
Renault Avantime! Despite having a number of neat features, the
car was a sales flop, it sold just 435 units in the UK and was
dropped after just 18 months. The vast majority were autos, but
Top Gear found themselves a V6 manual (bought via
Pistonheads.com) as the starting point. The car cost £5,200,
leaving the team £9,800 to spend on modifications to try and
beat the EVO's
1min 28.2sec lap time but with half the cost. The
team would have '2 days' to complete the work.

AP Racing brake kit &
Team Dynamics wheels

The presenters bemused by the slower lap time
|
At the start of Day 1 the Stig lapped the completely standard
Avantime in 1min 42.5sec, they had a massive 14.3 seconds to make
up! After much deliberation the first thing to be upgraded was
the brakes, £3,000 was spent on AP Racing 6-pot Pro 5000+ calipers clamping massive vented discs with track focused pads.
But when it came to replacing the wheels they had a problem -
the wheels would not fit over the new hardware! So a set of Team
Dynamics wheels was bought for £600 (in fact these were
specially machined the day before filming!). The Stig hit the
track and recorded a new time of...1min 44.6sec!! A sensational
2.1 seconds SLOWER than the standard car! This they assumed was
down to having fitted the wrong tyres, in reality it was more
likely to be down to the bigger brake kit begin extremely heavy,
so making the car slower everywhere except in the braking zones.
The car started with road tyres in any case, so were equivalent to those fitted to the
bigger wheels.
So to make better use of the increased stopping power James May
was dispatched to a local tyre fitters to switch to some soft
sticky ones, cost for 4 tyres; £600. With the fresh rubber the
Stig was able to brake later and corner faster, and so the
Avantime finally went quicker! At least quicker than the
previous run, but still 0.2 seconds SLOWER than the standard
car! So with better brakes, better wheels and better tyres, and
£4,200 spent the Avantime was still no faster than in standard
trim, the time 1min 42.7sec.

The Avantime's Nitron
NTR Race 3-way adjustable suspension kit

The Renault has its geometry checked at Nitron's
Oxfordshire base

Success! The presenters celebrate the Nitron's impact |
With time fast running out on Day 1 it was time to see what a
set of Nitrons could do for the car! Having not supplied any
Renault Avantimes before Nitron had been lent the car for a few
days some weeks previous to spec the damper kit. A few prototype
parts were swiftly manufactured and some spare front struts
sourced for donation of their bottom foot bracket assemblies,
these were then welded to the Nitron body tubes. Nitron also did
a quick geometry check using their Beissbarth laser alignment
kit given that the car was being lowered by some considerable
margin! Front toe settings were noted for quick adjustment on
the day.
The Nitron kit was an NTR Race 3-way adjustable one, featuring
bespoke top plates for added camber. The cost of the kit was
stated to be £2,000. In addition to the Nitrons being fitted,
the presenters and the crew from the
Top Gear Technology
Centre set about taking some weight out of the car. The
luxury seats were replaced with racing seats and the enormous
glass roof panel replaced with perspex. For completeness it
would have been good to seen the benefit of these mods
independently but with limited track time remaining all had to
be done in one step. The Stig did his (or her...?!) thing and
finally the Avantime had gone significantly faster! 4.5 SECONDS
FASTER! The time: 1min 38.2sec. The Stig could now really attack
the course with the sure-footedness afforded by the Nitron kit,
body roll and understeer were cut dramatically, and the set up
was still far from optimised, there was plenty more time to save
by tuning the dampers had time allowed - as was done in the
final step which saved a useful chunk of time.
Next the area of focus was the engine. The car was placed on a
portable rolling road and the output measured, the figures were
disappointing, only 157.4 hp and 161.7 lb-ft from the 3.0L V6,
out of the factory the car should have been producing 207 hp.
This was the end of Day 1. The car arrived for Day 2 (around 3
weeks later in fact) with a thoroughly serviced engine, there
was a new air filter, new injectors, a new inlet manifold and a
straight through exhaust (doesn't it sound great!). Again it was
measured on the rolling road and this time produced a far
healthier 206.0 hp and 196.4 lb-ft of torque. A few choice
chassis modifications were present also, to stiffen the shell to
give the firmer suspension a better platform to work from. The
outcome on the track was a gain of 2 seconds, the time now down
to 1min 36.2sec. Perhaps not the gain you might expect from 31%
more power, but that's all the Stig could muster.

The fully modified
Avantime in the Top Gear studio |
Lastly the team turned their attention to aerodynamics. With the
budget running out Richard 'Hamster' Hammond offered the use of
a Super Aguri F1 rear wing that he had allegedly bought at an
auction. With rear wing fitted the car went 0.8 seconds slower,
because of course the extra drag far outweighed any benefit from
the gain in rear downforce. The team then recalled how losing
the front splitter on their Britcar BMW had such a detrimental
effect on the car's handling, so a large wooden splitter was
then jigsawed and installed. Unfortunately with the Stig ready
to set a time the splitter caught fire under the engine, and
that concluded the 2nd day at the track, the Avantime still a
full 8 seconds off the EVO's time.
Not satisfied with being so slow still, the crew from the Top
Gear Technology Centre tried one last time to extract every
ounce of performance from the car, but alas the final recorded
best lap time was 1min 35.4sec,
7.1 seconds quicker than standard, but still 7.2 from the EVO. A
disappointing outcome in general, however the Nitron suspension
(along with the lightening) did account for some 61% of the time
gained! It does go to show how modifying your suspension is a
wise place to start, especially as doing so can actually save
wear on other components, for example tyres and brakes.
Watch the feature:
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